Fit and dimensions
Measure the pull distance from the wearer to the reader.
Combine a neck strap and reel for ID that needs to reach a reader.

The lanyard, the retractable reel and any new metal housing are different production decisions. Tell us whether you need a complete ID kit or the reel itself.
| Route | Bulk quantity | What to send |
|---|---|---|
| Lanyard + selected standard reel Use an available reel construction with the agreed strap, attachment and holder. | Custom lanyard assembly from 500 pcs per design. An eligible standard-style trial may start at 100 pcs after review. | Artwork, strap and holder sizes, reel reach, badge weight, quantity and delivery destination. |
| Bespoke metal reel needing a new mold The metal housing or shape requires separate tooling review. | One recent UK enquiry had a quoted 5,000-piece bulk MOQ for its new-mold route. This is not a universal MOQ for all metal reels. | Dimensioned drawing or reference image, material and finish target, reel function, expected bulk volume and whether one or two development samples are needed. |
For a new mold, we first check design feasibility, tooling and sample route. We have not promised a pre-tooling sample, mold cost or lead time for that enquiry. If you only need one or two feasibility samples and have no bulk target yet, email your drawing and dimensions so we can review the route first. See the anonymized buyer case →
Send my reel requirements ↗| Specification | What to confirm |
|---|---|
| Material / construction | Webbing with a selected retractable badge reel |
| Best-fit applications | Offices, staff ID and access-badge programs |
| Key production decisions | Reel travel, badge weight, connection points and orientation. |
| Minimum custom quantity | Selected standard reel kit: 500 pcs per custom lanyard design. New-mold metal reel: separate feasibility and quantity review; the UK case was quoted at 5,000 pcs. |
| Samples | Stock reference, artwork proof or custom sample route; costs and timing confirmed first. |
| Packing & delivery | Specify assembly, bagging or sorting, destination and required arrival date. |
Measure the pull distance from the wearer to the reader.
Test reel return with the real badge and holder weight.
Confirm how the reel connects to the strap and card slot. Apply workplace breakaway rules to the complete assembly.
Reel travel, badge weight, connection points and orientation.
Share the scanning distance and holder weight so reel compatibility can be reviewed.
Explore workshop photographs →
A custom lanyard with a selected standard reel starts at 500 pieces per design; an eligible standard-style trial may start at 100 pieces after review. A bespoke metal reel requiring a new mold follows a separate quotation. One UK enquiry had a 5,000-piece bulk MOQ for that design, not for every metal reel.
Send the reference product, artwork, quantity per design, destination and required arrival date. For this setup, review: Reel travel, badge weight, connection points and orientation.
A stock reference, artwork proof or physical sample can be discussed for the selected route. For a new-mold metal reel, first confirm whether one or two development samples are feasible, whether tooling is needed first, and the sample and setup costs. Nothing is committed until the factory reviews the design. A 100-piece trial is an order, not a free sample.
Timing depends on the approved artwork, material, process, quantity and packing. Send your required arrival date and destination. Production time and shipping time are reviewed separately before the order is agreed.
Start with your style, quantity and email. Add artwork and a delivery date if you have them.
Prefer a conversation?
WhatsApp +86 189 3856 2309 ↗
A recent UK-market enquiry involved a custom metal badge reel. For that specific new-mold route, the quoted bulk MOQ was 5,000 pieces; standard reel options were discussed first, and one or two samples are still being coordinated.
Read the badge reel mold and MOQ case study →